Core Lab Fall 2016 – Project 2: Laser & Metal

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An explanatory text of what it does and how it works:

For this project, I decided to make a moving carousel  I originally wanted to make the horses on this carousel move up in down, in addition to the whole top part spinning around, but it was a bit too difficult and I ended up running out of time.  Basically, my carousel works by spinning a crank with a gear attached to it.  This gear touches the big top gear, spinning the whole top of the carousel.

 

My carousel includes:

  • Two wooden laser cut pinwheel gears (with panels that I cut and glued in the woodshop)
  • A long center panel
  • A laser cut wooden base
  • Wood panels that hold up the animals
  • Stickers and paperclips (photos don’t include)
  • Plasma cut steel triangles

 

Inspiration:

http://l3d.cs.colorado.edu/~zathras/research/images.html

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What did you intend?

I intended to make a carousel.
What research did you have to do?

I had to do a ton of research on how carousels work.  Typical carousels are quite mechanically advanced so I really had to research and think about how to come up with a simplified version.

 

How did the deliverable match (or not) your goals?

My carousel matched by goals shape wise; however, the gears didn’t line up as well I wanted them to and the crank didn’t work like I originally intended either.
What new things (about process, materials, etc.) did you learn?

I learned a lot more about laser cutting!  I’d never used the machine before so it was quite the learning  experience!  I also learned more about how much time I need in order to do the projects in this class.  I need to leave enough time for researching and making the deliverable, as well as, leaving time for myself if something goes wrong/doesn’t work out as planned.

 

What would you do differently in your future builds?

I would definitely measure everything out to be more exact.  My gears didn’t line up correctly so the carousel didn’t spin as well as I’d hoped.  I also would create a rest for the top of the carousel to sit on so that it would be evenly balanced.  I ended up running out of time so I had to use yarn and tape to hold up the top part.

 

For each requirement listed below, what did you do to fulfill it.

Requirements:

  • Two laminated gears (with attached crank or motor)
    Plasma cut / hand cut metal parts:

      • I laminated two gears
      • I also used the plasma cutter to make some triangles for decoration and to to make the base heavy enough to hold the carousel and not tip over
  • Laser cut wood or acrylic parts:
    • I laser cut and used the wood shop to make my gears, crank and base and top part of my carousel

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